Cycloidal pinwheel reducer can be a up-dated of latest type transmissing machine designed with K-H-V less pearly whites engagement and the cycloidal pin steering wheel clenching device, which are widely used in drive and reducing of textile and dying, foodstuff, mining and metallurgy, Oil and chemical conveyors, task machinery etc, Industry and cranes. various fields.
1. Equipment is made from high strength low carbon alloy metal by carburizing and quenching. The hardness of tooth surface can reach HRC58-62. CNC grinding technology is adopted for all gears, good get in touch with performance and with substantial precision
2. high transmission productivity: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable operation and low noise;
4, compact structure, light weight, long service lifestyle and high bearing capacity;
5. convenient to assemble, check and disassemble.
Operation specifications and precautions
1.High modularization design: many equip with various electric motor or other power input conveniently.Same machine type may equip with several power motor. It really is easy to realize the combination and
junction between every machine type.
2.Transmission ratio: okay division, wide scope. The combined machine type may form very large transmission ratio, i.e. output suprisingly low rotary speed.
3.Form of assembly: the positioning to be installed isn’t limited.
4.High strength, compact: the box body is made of excessive strength cast iron. Gear and equipment shaft adapts the gas carbonization, quenching and good grinding process, which means bearing ability of unitvolume is huge.
5.Long life: Beneath the condition of correct type chosen (including choosing suited operation parameters)normal operation and maintenance, the life span of main parts of speed reducer (except wearing parts) shouldn’t be significantly less than 20000 hours. The wearing parts include lubricating essential oil seal, bearing and essential oil.
6.Low noise: because main parts of speed reducer are processed, assembled and tested critically,therefore the noise of speed reducer is definitely low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High quickness ratio and efficiency
Single stage transmission can reach to at least one 1:87 of speed-straight down ratio and the efficiency is normally more than 90%. If work with multi-speed drive the speed-down ratio is normally bigger.
Being adapted epicyclic tranny principle, the input and result shaft are at same axis center, it is compact.
3. Smooth and steady run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the device part is stable, the vibration and noise is limited at the minimum content.
1. Large deceleration ratio
A high deceleration ratio of 1/30-1/320 can be obtained.The structure is easy, but it can know high reduction ratio system.
2. Small gear clearance
The Travel, which meshes with ordinary gears and has minimal backlash, is essential to the controller business.
3. High precision
Multiple teeth are engaged concurrently, and there are several gears engaged with 180 degree symmetry. So, the influence of tooth pitch error and cumulative tooth pitch error on the rotation precision is relatively average, which makes the positioning precision and rotation accuracy reach a very high level.
4. Less parts, easy installation
The three basic pieces achieve a higher deceleration ratio, and they are all on the same axis, so the kit is simple to install and simple to shape.
5. Small in proportions and light in weight
Compared with the prior gear device, the quantity is 1/3, the weight is 1/2, but can buy the same torque capability and reduction ratio, achieving small lightweight.
6 High torque capacity
Flexible wheel materials USES unique steel with substantial fatigue strength.Different from ordinary transmission device, the quantity of teeth meshing makes up about in regards to 30% of the full total amount of teeth. Furthermore, it is in call with the surface, so that the pressure borne by each equipment is reduced and high torque capability can be obtained.
7 High efficiency
The sliding of gear meshing parts is very small, which reduces the power loss due to friction. Therefore, high reduction ratio can be achieved while maintaining high productivity, and miniaturization of traveling motor could be realized.
8. Low noise
The apparatus meshing cycle acceleration is low, the transmission activity force balance, therefore the operation is quiet, and the vibration is quite small.
◆Excessive speed ratio and great efficiency single-stage transmission can achieve a deceleration ratio of just one 1:87, and the efficiency is more than 90%. If multi-stage transmission can be used, the deceleration ratio will become larger.
◆Because planetary transmission theory is adopted, the source shaft and output shaft are on a single axis line, to ensure that the machine unit can get the smallest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is bigger, and the mechanism of balancing machine parts would make the vibration and voice limited to a minimum.
◆Reliable use and prolonged service life because the key parts are made from huge carbon chromium steel, large strength is definitely obtained by quenching (HRC58-62), and rolling friction is utilized in some transmission contacts, therefore the service life is lengthy.
Cycloid reducer is going to be a cycloid needle teeth meshing planetary transmission principle drive models, is a great transmission has many advantages, versatile, and can be both negative and positive operation.
•Big ratio, and substantial efficiency Smooth operation,
• low noise The utilization of reliable,
• extended life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and contact with rolling friction, basically zero wear, durable.
• Compact structure,
• small size Because the consumption of a planetary transmission, the source shaft and the output shaft on the same axis, which makes the model to obtain the smallest possible size.
• Reasonable design, easy maintenance, and break down easily install,
• minimal number of parts along with basic lubrication, cycloid reducer trusted by the user.
(1)Size above PL/PF120(including)high torque products adopt essential double wall world pinion increase the output strength, carrier and precision.
(2).Hoop clamp coupling have five connection ways ideal for different application environments.
(3).Size in this article PL/PF120(incorporating)precision and high strength integral inner gear housing, processed in one station,which eradicate the cumulative error and assembling error of split type.Remove casting process;adopt warm of forging process, which will decrease the blank material defects.
(4).The meshing gear adopt shaving procedure after carburizing and quenching,which much easier to make gear surface area smooth and high accuracy,reduce the temperature rising caused by gear surface area gluing and friction.
This series worm-gear reducer was designed after RV worm microreducer, which have a complete norm, wide speed for selection, and many mounting positions. Its efficiency and mounting dime nsions conform the same sorts of foreign.
The blend of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square beautiful shape, shape, low noise, compact structure and radiate heat efficiently.
Great sealing and adaptability.Its combination with T equipment reducer and MB/MBN variator can meet all sorts of speed requirement.