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Complete metal drum generation line
I. Raw components consumption/production capacity
| Plate thickness (mm) | Finihed drums (pcs/T) | Generation capacity (kg/computer) | |
| 1.two | forty one | 21.five | |
| 1.0B | Up and base addresses 1.2 | 47 | 19 |
| Drum human body 1. | |||
| 1. | fifty | 18 | |
| 0.9B | Up and base handles 1. | 54 | 16.eight |
| Drum physique .9 | |||
| 0.nine | fifty six | sixteen.two | |
| .eight | 97 | 10.28 | |
II. Complete steel drum producing services
A. Entrance part products
one. Decolier
2. Hydraulic Up-coiling gadget
3. Hydraulic supporter
four. Facet deviation rectifying system
five. Sizing & flattening equipment
six. Cutting equipment – for drum body
seven. Chopping device – for waste sheet
8. Arch form guiding system
nine. Stac ept car
ten. Hydraulic program
11. Electric powered manage technique
twelve. Prime & Bottom include conveyor unit
1.Hydraulic Up-Coiling Device
a) Up-Coiling Support Platform is for storing steel coil and facillitate Substance Feed Trolley for providing materials.
b) Material Feed Trolley is utilised for have steel coil.. It is operated with hydraulic system to thrust cylinder for
reciprocating linear movement and gear box to produce steel coil in parallel to the center of uncoiling unit so as to
assure the repairing.
2.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor energy: 5.0KW
d)Uncoiler capability: 10t
e)Inside diameter: ¢470-520mm, Exterior diameter: ≤¢1200
f)Machine size: 3900x1500x1940(mm), Complete bodyweight: 5T
3.Sizing &Flattening Equipment
Limited introduction:7 rollers doing work,servo automatic sizing,worm and equipment modify the leveled plate thickness.
Perform:The clearances of up and down rollers can be altered by the higher hand-wheel whilst determine can be demonstrated by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change.
Main technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
four. Reducing Device
Purpose: Minimize the leveled metal plate into drum body.
Main technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor energy: 3.0KW
d)Chopping ability:≤20 moments/min
e)Machine measurement:1800x950x1500(mm),Overall weight: 3T
5.Hydraulic Station
Operate:Give oil for the oil cylinder of decoiler, lifting device,uncoiling supporter,and overturn device to make positive stably operating.
Major technics:
a)Motor energy:7.5KW
b)Device dimensions:800x800x1500(mm),Overall excess weight: .5T
6.Electrical Handle System
Purpose: Manage the decoiler,flattening machine and other front section equipments operating.
B. Go over products
one. Leading & Base cover mould
two. Double loc ept mould
3. 63T urgent machine
four. 160T urgent device
5. Pre-coiling & Gluing device
one. Prime & Bottom include mould
Short introduction:Equipped with two sets of 160T urgent equipment
Function: Punching the base protect
Major technics:
a)Motor electrical power:eighteen.5KW
b)Wor ept potential:5-26 pcs/min
c)Machine dimensions:2185x1420x3070(mm),Total fat: fourteen.5T
two.Drum Injection Mould
Quick introduction: Geared up with a single set of 63T urgent machine
Double punching mould: punch oil filler and breathable mouth of the base cover.
Machine dimensions: 710x480x300(mm)
Whole fat: .5T
Double loc ept mould: lock oil filler and breathable mouth of the bottom cover.
Machine dimensions: 710x480x300(mm)
Whole fat: .5T
Primary technics:
a)Motor power: 11KW
b)Device measurement :1800x1232x2550(mm)
c)Complete excess weight: 5.5T
three.Pre-Coiling & Gluing Device
Short introduction: Pre-coiling device for the bottom cover, cylinder push the cam to function, automated glue- spaying program.It has rewards of security,stablity, sleek edging.
Main technics:
a)Machine dimension:1600x1400x1350(mm)
b)Overall weight: 4.5T
C. Middle section products
one. Stac ept desk
two. Circle-rolling device
3. Seam welding equipment
four. Edging & Beading device
5. Corrugation (W Rib) equipment
six. Edge-curling device
7. Express unit
eight. Electric control system
9. Leakage chec ept device
1.Circle-rolling Machine
Limited introduction:3 rollers operating.
Principal technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor electricity:1.5KW
e)Machine dimension:2200x750x1300(mm),Total fat: 1.5T
two.Seaming Machine(BH-one hundred fifty-5Z)
Limited instruction:This automatic seaming machine dismisses the spot welding process,it is our newly developed drum seaming device.All of parts adopts domestic exceptional uncooked materials,cupreous welding rollers.
Primary technics:
a)Welding Equipment potential:150KVA
b)Driving kind: pneumatic
c)Current: alternating recent
d)Frequency range: large frequency
e)Wor ept idea : contravariant
3.Edging&Beading Machine
Quick introduction:controlled by PLC,hydraulic drive
Primary technics:
a)Beading peak:≤14mm
b)Drum peak:894-905(mm)
c)Hydraulic system stress:8Mpa
d)Air pressure:.1Mpa
e)Equipment dimensions:3700x700x1600(mm),Overall weight: 5T
Hydraulic Station:
Primary technics:
a) Machine measurement: 1800x860x1700 (mm)
b) Total excess weight: 1T
c) Motor energy: 22KW
four.Corrugation (W rib) Device
Limited introduction:controlled by PLC,hydraulic push
Primary technics:
a)Corrugating peak:≤3mm
b)W rib peak:≤9mm
c)Drum top:884-895(mm)
d)W rib area:280mm
e)Motor electrical power:11KW
f)Machine measurement:4500x650x2100(mm),Total fat: 7T
Hydraulic station:
a)Machine dimension:1800x860x1700(mm)
b)Complete bodyweight: 1T
c)Motor electricity: 7.5KW
5.Edge-Curling Equipment
Short introduction:controlled by PLC,hydraulic drive,7 levels edge curling.
Principal technics:
a)Drum height:886-897(mm)
b)Motor electricity:45KW
c)Machine size:4800x1300x2200(mm),Whole weight: 13T
Hydraulic station:
a)Equipment measurement:1800x860x1700(mm)
b)Complete excess weight: 1T
c)Motor electricity: 7.5KW
six. Leakage Chec ept Equipment
Limited introduction:Guide/automated manage,pneuma lock.
Major technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum peak:886-897(mm)
c)Pressure:.03Mpa
d) Machine size:2530x700x1100(mm),Complete weight: 2T
seven.Multi-section Express Unit
Quick introduction:Convey the drum body to be edged,beaded,Corrugated W rib bolstered and sealed bottom cover with PLC controlling.
Major technics:
a) Motor power:4.0KW
b) Device dimension:11000x2100x1000(mm)
c) Complete excess weight: 3T
D. Rear area products
one. Entrance segment trans-line
two. Degreasing & Phosphorization space
three. Washing & Drying area
four. Overturn equipment
five. Portray space
six. Entrance drum-separation device
seven. Drying place after painting
8. Bck drum separation machine
nine. Air cooling technique
10. Rear segment trans-line
11. Electric management technique
one. Degreasing & Phosphorization Area
Brief introduction: This part is utilized to transportation the drums,controlled by PLC, adopts spraying device to computerized clean the coil, phosphorize and washing the grease on the drums. The conveyor gadget adopts superior steel, inwalls are produced of 1mm steel plate.
Main technics:
a)Equipment dimensions:36000x2110x2060(mm)
b)Overall bodyweight: 30T
two. Washing & Drying Room
Limited introduction:Drying the water on the area of the drum, controlled by PLC.The entire device adopts fuel heating gadgets.Supporter is put in on the best of the area, so that hot and cycling wind can be produced to pace up the drying.
Principal technics:
a) Motor electrical power:25KW
b) Equipment dimension:20000x1920x3600(mm)
c) Total excess weight: 25T
3.Portray Space(double shades)
Function: The conveyor device is managed by PLC, rotating desk make the drums closely, portray technique paint the drums in & outside the house with the spray gun. One colour or different can be option. Manner of drinking water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Painting equipment is made of Chang Jiang.
Primary technics:
a) Motor energy: 55KW
b) Machine dimension: 7400x4990x3600(mm)
c) Total weight: 15T
4.Entrance Drum Distributor
Function: Transport the drums to the conveyor line of outside the house portray&stiffening place, the cylinder is controlled by PLC.
Principal technics:
a) Motor power: 2.0KW
b) Device dimensions: 1500x1050x800(mm)
c) Overall excess weight: 1T
five.Drying Line after Painting
Operate: The conveyor system is controlled by PLC, adopts fuel heating inwall of the room is equipped with heating tubes. Supporter is installed on the prime of the area, so that dry the paint.
Major technics:
a) Motor energy: 35KW
b) Equipment dimension: 36000x2100x4300(mm)
c) Overall bodyweight: 30T
six.Down-drum Roller Trans-line
Function: The device transports the dried drums to the floor.
Principal technics:
a) Motor energy: 1.5KW
b) Machine dimension:2000x900x800(mm)
c) Whole weight: .3T
seven.Overturn Gear
Function: Adjust the state of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.
Main technics:
a) Machine dimension: 1400x690x850(mm)
b) Total fat: .5T
/ The use of original products manufacturer’s (OEM) portion figures or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our business and the listed substitute components contained herein are not sponsored, approved, or made by the OEM. /
